Illustrative plastics extrusion line with white pipes on steel rollers

RunMark Manufacturing ROI Calculator

What is manual production scheduling costing your plant?

Put a financial lens on planning time and avoidable changeovers. Explore what better scheduling could be worth — with your numbers, not promises.

No email. No saved inputs.Built for plants with 2–20 lines

A starting point for a conversation, not a performance claim. Defaults and presets are illustrative user assumptions. Savings are hypothetical and may not materialize.

01 / Your assumptions

Start with your plant

Illustrative defaults. Replace them with your own operating estimates. All amounts in USD.

Plant profile

lines
weeks

Manual scheduling labor

hrs / wk
$ / hr

Changeover downtime

/ line / wk
min
min
$ / hr

Potential improvement

User assumptions

Presets change assumed time reduction, avoidable minutes and capture. They are not evidence or claimed RunMark performance.

%
%

Off by default to avoid double counting. Downtime costs often include labor. Only turn on if scheduling labor is separate from your downtime estimate.

02 / The financial picture

Your potential savings

Updates as you edit

Illustrative annual savings

$9,600

$800 / month · before subscription costs

Annual total = $9,600 downtime; scheduling labor excluded. Monthly = annual total ÷ 12.

Hypothetical, not guaranteedDowntime only · scheduling labor excluded

Annual subscription estimate

$2,388

Net annual potential

$7,212

Scheduling labor

$2,592 / yr

57.6 person-hours freed / yr

Excluded from total

Changeover downtime

$9,600 / yr

38.4 line-hours recovered / yr

40% assumed capture

Scheduling formula: 8 person-hours/week × $45/hour × 48 weeks × 15% = $2,592/year. Time freed = 8 × 48 × 15% = 57.6 person-hours.

Downtime formula: 4 changeovers/line/week × 6 lines × 5 min ÷ 60 × $250/line-hour × 48 weeks × 40% = $9,600/year. Omit the hourly cost to obtain 38.4 recovered line-hours.

Freed planning time is not necessarily a payroll saving. Recovered line time requires usable capacity and demand to generate contribution margin. Do not add revenue and the same costs again.

Would it cover the subscription?

$ / month

Modeled savings cover your estimate

Break-even monthly budget: $800

Illustrative estimate only — not actual RunMark pricing. Break-even budget = modeled annual savings ÷ 12; it assumes all included value is realized and pays only for the subscription, not implementation or other costs. Net annual potential = $9,600 − ($199 × 12) = $7,212.

Hypothetical annual ROI

302%

Subscription coverage

4×

Subscription-only ROI = (annual modeled savings − annual subscription) ÷ annual subscription × 100%. Coverage = annual modeled savings ÷ annual subscription. Both are undefined at a zero subscription. Not actual realized ROI or a payback forecast; implementation costs excluded.

What if your assumptions change?

Low / high use 0.5× / 1.5× each of your time reduction, avoidable minutes and capture factor. Two downtime factors change together: uncapped downtime savings become 0.25× / 2.25×, while scheduling savings become 0.5× / 1.5×. Capped at 100% and average changeover duration. Not a forecast or confidence interval.

Low
$2,400
Base
$9,600
High
$21,600
Sensitivity assumptions and net annual savings
CaseTime savedAvoidableCaptureNet / year
Low7.5%2.5 min20%$12
Base15%5 min40%$7,212
High22.5%7.5 min60%$19,212

Transparent by design

The math behind the estimate

Scheduling labor savings

Hours / week × loaded labor rate × weeks / year × assumed time reduction.

Freed person-hours represent potential time value, not necessarily a cash or headcount reduction.

Changeover downtime savings

Changeovers / line / week × lines × avoidable minutes ÷ 60 × downtime cost / hour × weeks / year × capture factor.

Recovered line-hours are distinct from person-hours. No additional general downtime savings are assumed.

Keep costs non-overlapping

Downtime cost often includes labor. Scheduling labor is excluded from the total unless you explicitly include it. Don't count the same costs twice.

This is an illustrative financial model, not the RunMark optimizer or a capacity calculator. It does not establish causation, guarantee savings, or model production constraints. Estimates exclude implementation, training, integration, financing and tax costs. Validate rates and achievable improvements against your own plant data before making a purchasing decision.

From assumptions to a conversation

See what better planning looks like.

Explore RunMark, then discuss where scheduling friction actually shows up in your plant.